Drying and crystallization of PET Recycled flake

Drying and crystallization of PET Recycled flake

Processing Explanation

· Dry and crystallize of PET Recycled flake to 70ppm

· Process temperature 180 °C to 220 °C

· Discharging and feed to Extruder feeding hopper


Can cooperate with the machine line:

· PET Extruding pelletizing machine line

· PET Sheet making machine line

· PET Mono filament fiber making machine

· PET Meltblown fabric making machine

· PET Bale strap making machine line

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Lianda Machinery

Drying and crystallization of PET Recycled flake 


Processing Explanation:

lDry and crystallize of PET Recycled flake to 70ppm

lProcess temperature 180 °C to 220 °C

lDischarging and feed to Extruder feeding hopper


Can cooperate with the machine line:

lPET Extruding pelletizing machine line

lPET Sheet making machine line

lPET Mono filament fiber making machine

lPET Meltblown fabric making machine

lPET Bale strap making machine line


Our IRD ( Infrared Dryer ) will make for you:

lInfrared rotary dryer is designed with sophisticated temperature measurement. The material and exhaust air temperature are continuously monitored by sensors.

  If there is any deviations,PLC system will adjust automatically

lThere are flexible 5 zone heating control

lAdopt drum rotation will make sure the constant movement of the raw material to avoid clumping/sticking and dry evenly

lWithin 20mins to get the moisture 150ppm or less ( Depends on customer’s requirement)

lTo get the crystallization level at 20%-30% of the pellets without lumping/sticking)

lComprehensive visualization of all process parameters


Our IRD working processing:


1. Material Feeding

By vacuum dosing feeder to convey the raw material continuously to the rotating drum.


2. Drying and Crystallization

Thermal treatment and mixing. There are the spirals welded into the rotary drum to ensure the well mixture of material and continuous transfer to the outlet. 

And the material will also be dried continuously.

 

3. Discharging

The dried and crystallized material will be discharged after minutes drying by drum rotary. Finally the dried and crystallized material will be conveyed to the next processing.


Our Advantage 

No

Description

 

1

Low energy consumption

Significantly lower energy consumption compared to conventional processes, through the direct introduction of infrared energy to the product.

2

Minutes instead of hours

The product remains for only a few minutes in the drying process and is then available for further production steps.

3

Instantly

The production run can start immediately upon startup. A warm-up phase of the machine is not required.

4

High efficiency

The energy is immediately brought into the core of the product.

5

Gently

The material is heated gently from the inside to the outside and not loaded from the outside for hours with heat, and thereby possibly damaged.

6

Easy cleaning

Good access to all components allows for easy and fast cleaning. Rapid product change-over.

7

In one step

Crystallization and drying in one step

8

Increased throughput

Increase of plant throughput by means of reduced load on extruder.

9

Evenly

Ensures a constant discharge


Machine photos


HOW TO ENSURE THE QUALITY!

●In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
●Each component before assembly needs strictly control by inspecting personnel.
●Each assembly is in charged by a master who has working experience for more than 20 years
●After all the equipment are completed, we will connect all the machines and run the full production line to ensure the stable running in customers' factory



Our Service
1.We will provide testing if the customer comes to visit factory to see the machine.
2.We will provide detail machine technical specification ,electric diagram,installation,operation manual and all the documents which customer needed for clearing customs and using the machine.
3.We will provide engineers for helping installation and training the workers at customer's site.
4.Spare parts are available when they are needed .Within warranty time,we we will provide spare parts free,and over warranty time,we will provide spare parts with factory price.
5.We will provide technical support and repair service in the whole lifetime .


Application examples:

lDrying and crystallizing of PET to 50PPM

lDrying and crystallizing of PLA

lDrying of TPU

lDrying and heating of PE pellets to remove volatiles

lCrystallization of masterbatch in small batches

lDrying and crystallizing of PET for pelletizing or sheet extrusion

lDrying and crystallizing of PLA for pelletizing or sheet extrusion

lDrying and crystallizing of PPS Pellets, amorphous Co-Polyester

lDrying, crystallizing and heating of bulk materials

lPET Masterbatch Crystallization

lPP Masterbatch dryer

lCo-PET Crystallization

lPBT Crystallization

lPEEK Crystallization

lPPS Crystallization

lDrying of plastic granules, and  PET, PBT, ABS/PC, HDPE, LCP, PC, PP, PVB, WPC, TPE, TPU etc.( free-flowing bulk materials)

lRemoval of rest oligomeren and volatile components 








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