Archive for October, 2009

Infrared crystal dryer

Thursday, October 22nd, 2009

In October 2008, after we have gotten the patent license of German company named STRICKER IRD PATENT GBR, our company began to produce and sell infrared crystal drying equipment. This equipment is one of the world’s advanced technical products currently.

 

A. Description

1. It can complete crystallization and drying at the same time, with short time low energy consumption and high efficiency. The quick dehumidification can lessly chang the Molecular Structure of raw materials and maintain the physical performance of raw material.

2. Application materials: PETPLAPC and so on. New material or recycling materials. Best application for PET bottle flakesboard materialdehumidified drying before drawing.

3. Theory of drying: Using the special performance of short-wave to radiate the surface layer of raw material directly, then the temperature rises from the interior of raw material. Moisture is heated quickly then gasified instantly. It transfers from internal to outer then discharge.In a shorter time it can get the best crystallization drying effecy that raw material needs.

 

B. Compared with traditional dehumidifier

1. Low energy consumption,producing PET(400kg/h) consumes about 39 kw/h, saved 50% of traditional energy consumption(82kw/h).

2. About 10 to 20 minutes can complete crystallization and drying at the same time; Traditional dryer need about two hours crystallization and four to five hours dehumidification.

3. Water ratio of final product is 50ppm-85ppm; Water ratio of traditional dryer product is 90ppm-130ppm.

4. Power generated of infrared crystal dryer is less than traditional dryer.

5. It is easy for infrared crystal dryer to change raw materials and clean,taking only 30 minutes; Traditional dryer need 2-3 hours.

6. For infrared crystal dryer, little occupancy and simple installation; For traditional dryer, large occupancymuch auxiliary materialsheavy working load and requiring regular change for drierheaterfiter and etc.

7. For infrared crystal dryer, applicable for all plastic products; For traditional dryer, different raw material with different designs.

 

According to the comparation, we can clearly know that compared with a traditional dryer, the infrared crystal dryer has the absolute advantage. I believe that in the near future, it will replace the traditional dryer and become the most popular dryer.

Plastic film recycling

Wednesday, October 21st, 2009

Plastic film is a thin gauge packaging medium used as a bag or a wrap. Examples include grocery sacks, trash bags, drycleaner bags and plastic wrap. Plastic film is less than ten mils in thickness, with an average of 0.7 - 1.5 mils. A mil is 0.001 inch. Most plastic trash bags are less than 1.0 mil in thickness.Plastic film recycling is hard because it can hardly get profits,but as the world has recognized the importance of this matter,goverments take more and actions to support the recycling business,so i believe this has a bright future.

Plastic film provides 6 percent of all packaging and 33 percent of plastic packaging. Flexible packaging includes plastic film, paper bags, aluminum foil and cellophane. More than half of flexible packaging is plastic. Paper packages are most of the rest, with aluminum foil supplying a small percentage.

Different resins and colors make plastic film difficult to recycle. More than 60 percent of plastic film uses low-density polyethylene (LDPE) or linear LDPE resin and approximately half of plastic film is pigmented. Our company also provide PE film recyling machine.

Many films also blend or coextrude two or more resins. Also, individual product characteristics may create remanufacturing problems. For instance, stretch wrap requires a “tackifier” to make the wrap cling, but this product quality is not desired in a bag.

Closed Loop Dagenham damaged by “small fire”

Thursday, October 15th, 2009

The operators of Closed Loop Recycling’s pioneering plastic bottle recycling facility at Dagenham in East London have claimed that the site will be fully up-and-running again in “a matter of weeks” after it was hit by a fire last night (October 13).

Fire engines were called to the plant, which became the first in the world to recycle mixed plastic bottles back into food grade plastic when it opened in June 2008, at 9.24pm, just four minutes after the fire broke out.

London Fire Brigade confirmed that six fire engines and around 30 firefighters attended the fire, which was under control by 12.34am this morning, and that the cause of the blaze was now under investigation.

None of the 17 staff working in the plant at the time were injured in the incident.

In a statement, Closed Loop Recycling confirmed that a “localised” fire had broken out on the plants PET bottle recycling line, and claimed that the blaze was contained “swiftly”, adding that, with the fire put out, there was no further risk of outbreaks.

It added: “Whilst the cause of the fire is still being investigated, it is likely that it was caused by a technical fault. There is no environmental impact to the local area and inside the plant there has been some loss of stock but a full assessment of the damage is currently underway.”

Speaking to letsrecycle.com this afternoon (October 14) about the incident, a spokeswoman for Closed Loop said that it was “too early” to say exactly what stock had been affected, but she stressed that any impact on the plant’s suppliers of waste plastic bottles - such as Veolia - and its customers would be “minimal”.

She added that the company had been in touch with its suppliers as soon as it knew about the fire.

The company’s managing director, Chris Dow, praised the “initiative” of the plant’s staff in limiting the blaze to the PET line, and added that: “Our team will have the plant fully operational again by the end of today, with full operations restored within a matter of weeks.”

The spokeswoman explained that sorting and grounding bottles into flakes at the plant - the first stage of the process - was not affected, but that the “washing and food grade” for PET “will be affected for a few weeks”.

PET bottles which enter the facility are sorted and then ground into flake before being ’super-cleaned’ to produce a raw material that can be used in food applications.

The £12 million Dagenham facility has received considerable praise since it opened, being hailed by politicians from all sides of the political spectrum, while WRAP’s chief executive Liz Goodwin claimed its opening represented a “step change” in plastics recycling.

The list of customers for the HDPE and PET flake produced by the plant, which can reprocess up to 35,000 tonnes of mixed plastic bottles a year, includes big names like Coca Cola, Marks and Spencer and milk carton manufacturer Nampak.

How Do Plastic Granulators Work?

Tuesday, October 13th, 2009

What Are Plastic Granulators?
Plastic Granulators are the machines that are used to convert non-biodegradable plastic products into granules, so that they can be recycled and put to work once again. The plastic bottles, containers, bags and packaging materials are among the solid wastes that must be eliminated from the environment. As plastic is non-biodegradable, these waste products are broken down by granulators and sold to the plastic manufacturers and molders.

Components of Granulators
Plastic granulators consist of electric motor and rotor with cutting blades attached to it. The setup is enclosed within a chamber and a screen is accommodated to assess the process of breaking down of the plastic.

Working of Granulators
The working of Plastic Granulators is very simple. The electric motor installed in these machines rotate the rotor and the cutting blades attached to it. The waste plastic items are put in the chamber, where they are converted into small pieces. The screen helps you to watch the process of granulating and make sure that appropriate size of granules is achieved. Reprocessing might be required in case you find the plastic size to be larger than required.

It is better to obtain small pieces of plastic, which are easy to mold by the manufacturer.

Buying Plastic Granulators
A plastic granulator can be purchased for the industrial use as well as for the residential use. An important specification of these machines is kilogram per hors. This specifies the amount of plastic that can be processed by a granulator in one hour. So, you can purchase a plastic granulator by specifying your needs.

Taking Care of Plastic Granulators
It is necessary to take a good care of the plastic granulator to ensure its long-term business usage. For instance, these machines must be cleaned properly after every session of plastic processing. The blades of the granulator must be oiled periodically to maintain their efficiency. The screen must also be cleaned to maintain its visibility. Also, the machine should be kept away from inexperienced users and children; otherwise it might prove dangerous for them.

How to Make Surgical Masks

Thursday, October 8th, 2009

Whether you’re concerned about personal protection from germs while in public or you’re performing open heart surgery next week, a surgical mask helps protect you from outside contamination and vice versa. There are pre-fabricated surgical masks, but sometimes it’s more fun to make your own. Constructing your own surgical mask can also be a good idea if you’re making a doctor costume for Halloween  and you need a durable mask. Best of all, a mask you make yourself can be customized to fit your own face.

Instructions

Step 1

Make a pattern for your surgical masks. Get a piece of paper and cut out a rough surgical mask shape. Hold it up to your own face and look in the mirror. Is it too big or small? Does it extend too close to your eyes or down below your chin? Keep trimming away paper until you have the shape you want. This is now the pattern for your surgical masks. If you’re planning on making lots of masks, transfer the paper pattern to sturdy cardboard.

 

Step 2

Put your pattern over some soft, thick fabric. Draw the pattern onto the fabric as many times as necessary to make the number of masks you need. Leave a little extra to account for any mistakes you might make. After all, you can always trim the fabric a little, but you can’t put any back.

 

Step 3

Cut 1/2-inch strips of the fabric. Fold these in half and sew them around the edges of your masks to make the edge strong and keep them looking even. These also make the seal a little stronger to keep your breath from spreading too much.

 

Step 4

Attach elastic strips to the surgical masks so you can loop them around your ears, securing the surgical mask in place. You have many options. You can get small cords of elastic and run them through the top and bottom seams of the masks. You can simply sew the lengths of elastic cable to the masks at the top and bottom of the sides, making ear loops.

 

Step 5

Try on the first surgical mask you make to ensure you’re on the right track. Make adjustments to the length of elastic for a tighter or looser fit. This is also an opportunity to see how the mask looks in use. If the elastic pulls the mask too close to your eyes, trim the next mask a little bit to see if you get a better fit.

Plastic recycling codes

Tuesday, October 6th, 2009

Plastic recycling codes come from the The Society of the Plastics Industry, Inc. (SPI) that introduced its resin identification coding system in 1988 after lobbying by recyclers. The recycling codes are explained below.

Number 1 Code - Polyethylene Terephthalate, PETE

Figure 1. Symbol for PETE plastics

Name of Plastic - Polyethylene Terephthalate, PET or PETE
Description - PET or PETE is a clear, tough plastic commonly used as single use bottled beverage containers. It is easily recycled, inexpensive, lightweight and poses a low risk of leaching breakdown byproducts into the environment. It is in high demand for remanufacturers but recycling rates are only around 20%. Can also be used as a fibre.
Recycling Method - Collected through most curbside recycling programs PET bottle recycling machine.
Virgin Plastic Uses - Soft drink, water and plastic beer bottles, pillow, quilt and sleeping bag fillings, food containers.
Recycled Plastic Uses - Polar fleece, packaging film, carpets, tote bags, furniture, building materials like paneling and occasionally new containers.

Number 2 Code - High Density Polyethylene, HDPE

Figure 2. Symbol for HDPE plastics

Name of Plastic - High Density Polyethylene, HDPE
Description - HDPE is a readily recyclable, versatile plastic commonly used for packaging. It is usually white or coloured and poses a low risk of leaching. PE/PP film recycling line
Recycling Method - Collected through most curbside recycling programs. Some programs only allow containers with necks.
Virgin Plastic Uses - Some garbage and shopping bags, milk and cream bottles, bleach, detergent and household cleaner bottles, motor oil containers, butter containers, yoghurt tubs, milk crates, rubbish bins, pipes and moulded products.
Recycled Plastic Uses - Oil bottles, recycling containers, drainage pipes, floor tiles, synthetic timber, fencing, laundry detergent bottles.

Number 3 Code - Polyvinyl Chloride, PVC

Figure 3. Symbol for PVC plastics

Name of Plastic - Polyvinyl Chloride, PVC
Description - PVC can be either a hard and rigid plastic or flexible and elastic plastic. It can be clear, white or coloured. PVC is a tough polymer and weathers well so is commonly used for siding, pipes and other building materials. PVC contains chlorine so should never be burnt as bruing will release toxic chemicals. The manufacture of PVC can release dangerous dioxins.
Recycling Method - Rarely recycled. May be accepted by synthetic timber or plastic timber makers.
Virgin Plastic Uses - Cleaning product and detergent bottles, shampoo bottles, food packaging, wire conduit, medical equipment, pipes and fittings, siding and hoses.
Recycled Plastic Uses - Pipe and fittings, decks, paneling, truck mudflaps, drainage mats and flooring, speed bumps, mats and shoes.

Number 4 Code - Low Density Polyethylene, LDPE

Figure 4. Symbol for LDPE plastics

Name of Plastic - Low Density Polyethylene, LDPE
Description - LDPE is a soft, flexible plastic
Recycling Method - LDPE is not often recycled through curbside programs. Many stores have programs that allow for plastic shopping bags to be returned to the store for recycling.
Virgin Plastic Uses - Squeezable bottles, shopping bags, food bags like bread and frozen food bags, dry cleaning bags, clothing, carpet, garbage bags, black plastic sheeting, ice cream container lids
Recycled Plastic Uses - Trash can liners and cans, compost bins, shipping envelopes, paneling, lumber, landscaping ties, floor tile Film for builders, industry, packaging and plant nurseries, bags, agricultural piping

Number 5 Code - Polypropylene, PP

Figure 5. Symbol for PP plastics

Name of Plastic - Polypropylene, PP
Description - Polypropylene is a hard, flexible plastic that has a high melting point and is suited for high temperature applications like holding hot liquids
Recycling Method - Collected through some curbside recycling programs.
Virgin Plastic Uses - Ice cream containers, drinking straws, lunch boxes, potato crisp bags
Recycled Plastic Uses - Brooms, brushes, rakes, compost bins, recycling crates, plant pots, motor vehicle parts

Number 6 Code - Polystyrene, PS

Figure 6. Symbol for PS plastics

Name of Plastic - Polystyrene, PS
Description - Polystyrene may be either a rigid, brittle plastic or made into foam products. Evidence suggests that polystyrene can leach toxins into food.
Recycling Method - Collected through some curbside recycling programs.
Virgin Plastic Uses - Imitation crystal glassware, plastic cutlery, takeaway food containers, hot drink cups, meat trays, egg cartons, CD cases
Recycled Plastic Uses - Insulation, packing materials, rulers, office equipment, clothes pegs, coat hangers, light switches, air conditioning vents

Number 7 Code - Other

Figure 7. Symbol for other plastics

Name of Plastic - All other plastics
Description - Number 7 plastics simply icludes all other plastics. These include compostable and biodegradable plastics like polyactide through to acrylic, nylon and polycarbonate.
Recycling Method - Traditionally not recycled but now being collected through some curbside recycling programs.
Virgin Plastic Uses - Water bottles, CDs and DVDs, bullet-proof materials, sunglasses, telephone, MP3 player and computer cases, signs and displays, clothing
Recycled Plastic Uses - Plastic timber, outdoor furniture, pipes, injection moulded products

Face mask effectiveness

Monday, October 5th, 2009

So you’ve decided to wear a face mask but do you know how to use one correctly? Here are a few tips.

Not all face masks are created equal. Loose-fitting surgical or medical masks made of soft, thin cloth are meant to prevent bacteria, which are larger than viruses, from spreading from medical workers to patients. Form-fitting masks, also known as N95 respirators, are made of spun plastic fibers that filter smaller particles. A study in The Lancet journal found that use of N95 masks during the SARS outbreak gave Hong Kong hospital patients up to 13 times more protection than not wearing one.
 
When worn by infected individuals, both kinds of masks are effective in preventing the spread of droplet infections. Both also act as a barrier to large droplets of mucus others may sneeze or cough at you.
 
Local pharmacies are currently out of surgical masks, though health authorities hope to address the shortage by next Tuesday. If you have friends north of the border that are willing to send a care package and you’re worried about infection, N95 masks cost a few dollars each and can be worn up to a week. They need to provide a tight facial seal to be effective.
 
Your mask should cover your mouth and nose fully.
 
Once your mask is on, avoid touching it, and wear it consistently (no sliding it on and off repeatedly), or germs from your hands will permeate the material. This will be harder with N95 masks, which can be uncomfortable and impede breathing.
 
If you must touch your face mask, wash your hands before and after touching it.
 
Your hands are transmittors – wash them frequently and avoid touching your mouth, nose or eyes.
 
Generally, surgical face masks should be changed daily, but replace masks immediately if they are damaged or soiled.
 
Are you committed to doing things right? Place used face masks in a plastic bag and tie it tightly before throwing in the garbage.